Ditch Caster Wheels for the Superior Benefits of Z Casters

Category

  • Patent

Availability

  • License

Problem Statement

Traditional casters have several drawbacks causing inefficiency and customer dissatisfaction at various levels depending on the application.

  1. Swivel axis is always horizontal (for traditional) or vertical (for omni wheels), limiting movement and making objects more difficult to push.
  2. Difficult to impossible movement over uneven terrain.
  3. Footprint is large for wheel movement and swivel.
  4. High profile is required due to the common top mounted connection.
  5. High friction which decreases efficiency, increases wear and causes annoying wheel noise.

Solution Benefits

The Z-caster rotates in all directions around the true wheel center, maintaining efficiency in any direction or orientation with smooth, undetectable directional transitions.

  • Increased efficiency
  • Improved stability with a fixed rotation center point
  • larger weight capacity range per footprint size
  • Wider range of mobility
  • Exceptional noise and wear reduction
  • Smaller footprint of operation
  • Lower profile mount-ability
  • Superior on rough terrain
  • Optimal for confined spaces

Well suited for applications in:

    • Robotics
    • Personal mobility devices
    • Medical equipment
    • Industrial equipment
    • Sorting / diverting equipment
    • Material handling and warehousing equipment
    • Dollies and equipment movers
    • Agricultural equipment
    • Construction equipment
    • Mobile scaffolding or platform equipment
    • Articulated vehicles and equipment
    • Automated Guided Vehicles (AGVs)
    • Aviation / airport equipment
    • Office furniture
    • Kitchen equipment
    • Household furniture
    • Patio furniture and equipment
    • And many others

 

Goal

To partner with a high quality caster manufacturer by supporting them with a patented innovative design and ongoing support and development as needed.

Venture Description

Introducing Z Casters

 

The Z Caster is a true spherical omnidirectional wheel where the sphere is supported by an arrangement of axles rather than by its exterior surface.

The Z Caster rotates in all directions around the true wheel center, maintaining efficiency in any direction or orientation.

The key innovation is a third rotation axis, which enables freedom of movement with surprising effectiveness and stability:

  • Increased efficiency
  • Wider range of mobility
  • Exceptional noise and wear reduction

Superior Benefits over Caster Wheels

Unlike conventional caster wheels whose swivel axis must be kept vertical, or omni-wheels whose main axis must be kept horizontal, the Z-Caster can be fixed in any orientation, providing superior design and function flexibility.

  • With Z-Caster, a larger-diameter wheel can fit within a given envelope.
  • Low-profile design, with connection at the front and/or rear rather than the top.
  • Does not require extra empty space for swiveling 360°.

 

 

  • The two attachment points do not apply bending force to the frame.
  • Fixed center point improves stability.
  • The spherical design rolls more smoothly and predictably over uneven terrain.
  • Same effective rolling diameter in all directions, unlike omni or mecanum wheels which can’t roll over obstacles going sideways.
  • Rolling surface is exposed on all sides (except for the supported end(s) of course).
  • Rolling surface is not sensitive to wear, unlike caster wheels, ball casters and ball transfers.
  • Functions properly when the supporting frame bends or flexes
  • Permits a simpler height-adjustment mechanism than traditional caster wheels.

 

Well suited for applications in:

    • Robotics
    • Personal mobility devices
    • Medical equipment
    • Industrial equipment
    • Sorting / diverting equipment
    • Material handling and warehousing equipment
    • Dollies and equipment movers
    • Agricultural equipment
    • Construction equipment
    • Mobile scaffolding or platform equipment
    • Articulated vehicles and equipment
    • Automated Guided Vehicles (AGVs)
    • Aviation / airport equipment
    • Office furniture
    • Kitchen equipment
    • Household furniture
    • Patio furniture and equipment
    • And many others

 

Watch the Z-Caster Demo 1 & Demo 2

 

View the International Patent Application here: WO2021102556A1

 

 

Contact Us Here to ask questions and learn about licensing this exciting innovation!

Click on Contact at the top of the listing to get your solution!

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